| Part: | Clutch Disc |
|---|---|
| Classification: | Friction Clutch |
| Usage: | Car, Racing Cars |
|
Material:
|
Wet paper-based friction materials& Wet paper-based friction disc
|
|
Raw material (component): |
45-55% fibre (aramid fibre, carbon fibre,composite reinforced fibre, etc.); 20% functional raw materials; remaining filling material (Aluminium oxide, silicone soil, color mixing materials, etc); After the paper is dipped in glue, the glue content is of 23-30%. |
|
Size:
|
Paper width from the automatic paper production line: 600mm Diameter range <=600mm, Paper thickness: 0.6~2.5mm |
|
Industrial Standard:
|
GB/T 13826-2008 Wet type (non-metallic) friction materials GB/T 21955-2008 Tractor and machinery for agriculture and forestry --Paper friction disc-- Technical specifications GB/T 37208-2018 Nonmetallic paper based wet type friction materials GB/T 15141-2009 Test method for friction element of wet clutch |
|
Applications range:
|
Engineering machinery: Excavator, Loader, Bulldozer, Paver, Reach stracker, Crane etc. Agricultural and forestry machinery: Tractor, Harvester and corresponding equipments Logistic machinery: Forklift truck, Port logistic machinery Automobile industrial machinery: Reducer, Wet cluth and Wet brake, Motorcycle clutch. |
|
OEM and aftermarket:
|
All types of wet paper-based friction disc
|
|
Process Flowchart
|
Supporting documents
|
|
Design (Non-Standard)
(performance requirement, application range, sample, drawing etc.) |
Drawing; general industrial documents or PPAP dokuments
Prototype, first sample, Serie products |
|
Paper friction layer
|
Material Test Report, Automatic production line of friction paper layer
|
|
Dies manufacturing
(Paper Ring) |
Drawing; Prototype, first sample, Serie products
|
|
Paper ring cutting
|
Drawing, Process control sheet
|
|
Dipping in glue
|
Used glue according to customer's requirement
|
|
friction disc
|
Drawing, Process control sheet (SOP, control plan)
|
|
Inspection and Packaging
|
Inspection report (Inspection plan) ; Packaging Fotos
|
|
Shipment
|
Invoice & Packing list, other necessary files
|
|
Application range
|
Specific pressure Mpa |
Rotational speed m/s |
Oil temperatur °C |
Dynamic friction coefficient Ud
|
Dynamic friction coefficient Us
|
Wear rate (x10-8cm3/J) |
|
Motorcycle
|
0.5
|
15
|
>=100
|
>=0.16
|
>=0.20
|
<=6
|
|
Automobile
|
0.8-1.5
|
15
|
>=100
|
>=0.13
|
>=0.15
|
<=3
|
|
Engineering
machinery |
1.0-3.0
|
25
|
>=100
|
>=0.11
|
>=0.13
|
<=5
|
|
Friction material Paper Ring Dimensions
|
|||
|
Ring No.
|
Outer diameter mm
|
Inside diameter mm
|
Thickness range mm
|
|
HQR0101
|
125.00
|
81.00
|
0.6-2.5
|
|
HQR0102
|
141.00
|
102.00
|
0.6-2.5
|
|
HQR0103
|
150.00
|
90.00
|
0.6-2.5
|
|
HQR0104
|
165.00
|
110.00
|
0.6-2.5
|
|
HQR0105
|
163.30
|
116.00
|
0.6-2.5
|
|
HQR0106
|
180.00
|
80.00
|
0.6-2.5
|
|
HQR0107
|
180.00
|
120.00
|
0.6-2.5
|
|
HQR0108
|
182.00
|
143.00
|
0.6-2.5
|
|
HQR0109
|
182.50
|
129.50
|
0.6-2.5
|
|
HQR0201
|
212.00
|
172.00
|
0.6-2.5
|
|
HQR0202
|
242.30
|
197.00
|
0.6-2.5
|
|
HQR0203
|
254.50
|
210.00
|
0.6-2.5
|
|
HQR0204
|
267.50
|
220.00
|
0.6-2.5
|
|
HQR0205
|
275.00
|
175.00
|
0.6-2.5
|
|
HQR0206
|
276.00
|
226.00
|
0.6-2.5
|
|
HQR0207
|
286.00
|
230.00
|
0.6-2.5
|
|
HQR0208
|
298.00
|
200.00
|
0.6-2.5
|
|
HQR0209
|
298.00
|
225.00
|
0.6-2.5
|
|
HQR0301
|
300.00
|
195.00
|
0.6-2.5
|
|
HQR0302
|
310.00
|
227.00
|
0.6-2.5
|
|
HQR0303
|
325.00
|
200.00
|
0.6-2.5
|
|
HQR0304
|
344.00
|
230.00
|
0.6-2.5
|
|
HQR0305
|
345.00
|
264.00
|
0.6-2.5
|
|
HQR0306
|
359.00
|
260.00
|
0.6-2.5
|
|
HQR0307
|
365.00
|
268.00
|
0.6-2.5
|
|
HQR0401
|
400.00
|
317.00
|
0.6-2.5
|
|
HQR0402
|
428.00
|
277.00
|
0.6-2.5
|
|
HQR0403
|
445.00
|
314.00
|
0.6-2.5
|
|
HQR0404
|
495.00
|
335.00
|
0.6-2.5
|
